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How To Rebuild A 5.9 Cummins 12v Diesel In A Million Mile Dodge (Part 3)

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Full rebuild / refresh of a 5.9 Cummins 12v 6BT diesel engine Subscribe: http://bit.ly/SubDeboss | Merch: https://debossgarage.com/merch Watch next, “Redneck Trailer Race”: http://bit.ly/EveOfDESTRUCTION We show you everything you need to know to keep a million mile Dodge RAM hauler on the road by rebuilding a "new" 250k mile 5.9 Cummins 12v 6BT. Follow Deboss Garage: Website http://debossgarage.com Instagram https://instagram.com/debossgarage Twitter https://twitter.com/debossgarage Facebook https://facebook.com/debossgarage Check Protrusion: http://www.liberatedmanuals.com/TM-5-3810-307-24-2-2.pdf Cummins 6BT Rebuild Kit: http://bit.ly/rebuildkit Maximum Bolt & Nut Extractor Set http://bit.ly/extractorset Coolant Thermostat http://bit.ly/coolantthermo The above are affiliate links. Other links: Merch, Tape Boss & Car Parts: https://debossgarage.com/store Tools I like: https://kit.com/debossgarage/dg-toolbox Show us your build project: http://debossgarage.com/drivetribe Help us make awesome stuff: https://www.patreon.com/debossgarage Watch More Deboss Garage: http://bit.ly/DG_EngineSwaps http://bit.ly/DG_AutoShows http://bit.ly/DG_Reviews http://bit.ly/DG_HowTos http://bit.ly/DG_QuickTips About Deboss Garage: From American Muscle to Classics to Diesels, DG will show you how to build, swap, and repair anything with a throttle. **If the video was helpful, please give it a "thumbs up" and consider subscribing.** Theme Song: "Travelin'" by SWIB (https://soundcloud.com/swib-1) CC BY-SA 3.0 Music courtesy of Epidemic Sound NO WARRANTIES: All of the information provided in this video is provided "AS-IS" and with NO WARRANTIES. No express or implied warranties of any type, including for example implied warranties of merchantability or fitness for a particular purpose, are made with respect to the information, or any use of the information, in this video. DEBOSS GARAGE ("DG") makes no representations and extends no warranties of any type as to the accuracy or completeness of any information or content of this video. DISCLAIMER OF LIABILITY: DG specifically DISCLAIMS LIABILITY FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES and assumes no responsibility or liability for any loss or damage suffered by any person as a result of the use or misuse of any of the information or content in this video. DG recommends safe practices when working with power tools, automotive lifts, lifting tools, jack stands, electrical equipment, blunt instruments, chemicals, lubricants, or any other tools or equipment seen or implied in this video. DG assumes or undertakes NO LIABILITY for any loss or damage suffered as a result of the use, misuse or reliance on the information and content of this video. USE AT YOUR OWN RISK: This video is for informational purposes only. It is your responsibility to evaluate your own safety and physical condition, or that of your clients, and to independently determine whether to perform, use or adapt any of the information or content in this video. Any automotive repair and/or modification may result in injury. By voluntarily undertaking any task displayed in this video, you assume the risk of any resulting injury; your safety is the sole responsibility of the user and not DG.
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Текстовые комментарии (184)
DEBOSS GARAGE (3 месяца назад)
Cummins 6BT Rebuild Kit http://bit.ly/rebuildkit Maximum Bolt & Nut Extractor Set http://bit.ly/extractorset Coolant Thermostat http://bit.ly/coolantthermo The above are affiliate links. Check Protrusion: http://www.liberatedmanuals.com/TM-5-3810-307-24-2-2.pdf
S Wylie (3 месяца назад)
Crows foot on torque wrench.
The shade tree welder (3 месяца назад)
Is Engine oil good and is the same weight as what will be put in the engine during routine maintenance
Mach SCGA (3 месяца назад)
DEBOSS GARAGE is that oil pan painted on the inside?
Mach SCGA (3 месяца назад)
DEBOSS GARAGE make sure you cover custom fuel economy builds and what transmissions can be used in engine swaps... Can you still use Chevy pre-Duramax/Allison transmissions from the old 6.5L Detroit for a 5.9? And vise-versa?
Ashlee Moore (20 часов назад)
best injector puller i have seen on youtube. also great video!!!
tree fiddy (1 день назад)
Awesome video. Didn't know there were mechanics in Canada.
DEVUNK88 (5 дней назад)
if your piston protrusion is out of spec what do?
Jiminy Cricket (6 дней назад)
Love them Cummins Chinese oil pumps!
Gaby Conejo (9 дней назад)
You talk a lot.a lot
DEBOSS GARAGE (9 дней назад)
I tried using illustrative dance but found that using words was still the best way to communicate. Would you like me to leave out random points next time and let you fill in the blanks?
Brandon Obaza (13 дней назад)
"What assembly lube? Cummins service manual for this engine calls for..." _cut to 5 min MotorTrend commercial_ A truly unnecessary cliffhanger.
ToyChomper (14 дней назад)
These types of videos are replacing the old Chilton manuals. We are officially in the future. :)
ToyChomper (14 дней назад)
wow, make me want to give this a try! Thanks for taking the time to do this, this will help so many people!
Almedin (14 дней назад)
Dude really cool watching you work, you obviesly know what your doing. Love you videos man keep it up.
Jk Canvas (21 день назад)
I am looking at getting a 03-06 Ram 2500 Cummins and rebuiliding it. This will be my go to video when I start.
toddrocks (23 дня назад)
OMG you did a video OVER 5 minutes
DEBOSS GARAGE (23 дня назад)
Yeah, our videos range from 3 minutes to 45 and everything in between.
NATE DOGG (1 месяц назад)
bad ass thanks man !
NickFury (1 месяц назад)
"Made in china, right from the cummins dealership" bahhahha killed me.
Jim Vicious (1 месяц назад)
Where the hell are all of these engines? Been around decades in cabs that are just itching to rot away, yet sill haven't seen a single unit in the wreckers that I regularly go, nor a Kijiji part out ad within 500 miles. Dream project (well .. perhaps aside a diesel/nitrous hybrid rocket on the back of a coke bottle mopar, lol) is to stuff a 5.9 into a '69 or '70 Kingswood or something similar - stylin' service wagon that I could still afford to drive at $5/gal. Great vid though.
Gerald Swain (2 месяца назад)
I don't want to hear anymore comments about about Chinese shit ,they are as capable as anybody else as far as quality is concerned ,all the top quality manufacturers are using them as can be seen by this vid .On the other hand if you want cheap ,shit they will oblige ,and nobody can touch them on price .And the good old US of A queue' s up for it ,then moans when it let's them down . It
T Temple88 (2 месяца назад)
Hey I have a Question I have a 1993 Cummins from a bus it has a 190hp at 2500rpm P-pump on it and Air compressor what can I do to it to make it come Alive ?
682 70 (2 месяца назад)
I've been rebuilding marine diesels for 25 yrs. clevite bearing guard is my only choice for ass'y lube. It stays put! Just my 2c
cpotter1565 (2 месяца назад)
Awesome Job!!! I know where I'm bringing my 12 Valve when I have the Money. Cheers!!! 18 ft lbs, right??
Jon Stirrett (2 месяца назад)
Environmentally friendly probably means they put less in the can.. lol sub'd
moultonditcher (2 месяца назад)
Hey chevy lovers,we call that a real man's crank,just say'in.
Jeffrey Bright (2 месяца назад)
Could you do a video on timing your cam and crank? I ask because I am planning on do this same rebuild only using a different block and crank so I didn’t mark the gears
Jeffrey Bright (2 месяца назад)
DEBOSS GARAGE I appreciate the reply thank you!
DEBOSS GARAGE (2 месяца назад)
The gears are marked. one has a tooth marked and the other has the valleys marked. You really can't mess it up
4sf3d4g63 (2 месяца назад)
What are your thoughts on gapless rings? Not on a price to performance standpoint, just from the performance standpoint. Have you ever tried them before? Thanks for the great content!
Nathan Swisshelm (2 месяца назад)
The part where u plasti gauge upside down made no sense that crank is going anywhere
GETLOWDUDE (2 месяца назад)
I first started watching without even realizing it was 30 mins long, then all of the sudden it’s over and I just watched a entire 30 minute video without clicking off lol
CORAL ROCK PLUMBING INC. (2 месяца назад)
thank you great video and good details!
Stalin (2 месяца назад)
Dirty hall (2 месяца назад)
I buy 20 litre pails of brake clean from bumper to bumper for around 80$ in Alberta. Use a pump sprayer and save a ton compared to aerosal. Worth looking into
draftvise (2 месяца назад)
LOOK AT THIS CUMMINS ENGINE, WOW! https://youtu.be/gstkIoyvyFA
draftvise (2 месяца назад)
Great channel DeBoss !!
Eddie Reichel (2 месяца назад)
Let me guess....18ft lbs....
Eddie Reichel (2 месяца назад)
The retainers look like the old retainer has a flat I dont know counter sink at the bottom of the taper and looks like new retainers are just a taper with no flat on the bottom of taper. . I thought I seen it first time had to rewind couple times to confirm.
Scott Bush (2 месяца назад)
Hey man absolutely love the show just started watching it recently. One thing im finding ridiculously funny is how many ford commercials there are with your apparent love for recent models lol. Youtube ad win/fail right there lol
DEBOSS GARAGE (2 месяца назад)
Ford is listening. Trying to convert me!
jim giordano (2 месяца назад)
great job.you need to be on discovery.
DEBOSS GARAGE (2 месяца назад)
We turned them down last year
Dylan Chapman (2 месяца назад)
I don’t know why but I have no need to know how to rebuild a Cummings right now but I just love watch Deboss videos
Lone Wolf (2 месяца назад)
Hey rich kiss me
j riz (2 месяца назад)
And that's why you're DeBoss!
vaccumme (2 месяца назад)
I don't need a Diesel, but I'm interested in a v-10 Second Generation or should I just purchase a new Truck. Anyone have an opinion ? Ted.
gstubbz (2 месяца назад)
6.4 HEMI! I have a 2003 Ram 2500 with the 5.7l hemi and I tow 8k+ behind it at least once every few months. Does good, maintains above the speed limit all the time and averages 8mpg while towing that. I like it, does what I need it to do.
Jack Hawes (2 месяца назад)
This was a great series, thanks man
DEBOSS GARAGE (2 месяца назад)
Its not over!
Henchman67 (2 месяца назад)
Someone get the man a belt!!
joe blow (2 месяца назад)
Note the international marked head. Heard of 'em but first time ever seeing one.
bryan allen (3 месяца назад)
I felt stupid because I couldn't understand what you were doing to those injectors. Until finally it hit me, you were 'theoretically' double nutting the injectors to pull them out like head studs.
Matt Shaw (3 месяца назад)
I love watching your videos Rich. Informational and funny. Keep up the great work!
Climatic Ejaculation (3 месяца назад)
Deboss should start doing mailbag videos and including a mailing address to get free shit. I'd 100 percent send this man a tapered ring compressor for 12v bores.
Jeremy Smith (3 месяца назад)
100% always check this...or you get a $10k coffee table🤔
unjuseabble (3 месяца назад)
Im gona be rebuilding my engine in a year or so (bmw v8) Its pretty cool to see what you can do by yourself. Im pretty good with cars tho but i havent ever built an engine
DAN (3 месяца назад)
Master at work here, thanks for the vids good sir and god bless!
T Bone (3 месяца назад)
And 18 ft lbs
Doug Anderson (3 месяца назад)
You should buy Brake Cleaner in a 5 gallon pail. Local oil supply house here has it for $55 CAD. Just need a sprayer that you pressurize with shop air. You'll save hundreds.
Cory Thomas (3 месяца назад)
If you really want to torque everything get a motion pro 08-0380. I use mine frequently for tight spots, I've even put a ratchet in it before. Good for up to 100 ftlb I believe. Just make sure to use it at a 90* angle to the torque wrench so you don't have to do all kinds of complicated math to recalculate the torque.
MFB Alaska (3 месяца назад)
Me like
houstoncowdog (3 месяца назад)
What were you hiding with that rag?
Bad Santa (3 месяца назад)
Love these type of vids. Thanks.
Johnson's Gee-rage (3 месяца назад)
so i may have missed it but did the crank get polished or can it be tossed back in if its not scored up?
John V (3 месяца назад)
Man 6bt is waaaay more simple than a dmax, I can see why so many people fall in love with these things. Great video!
Glen Vanbavel (3 месяца назад)
Great job , learned lots from your videos
Jared b (3 месяца назад)
Engineer 1: what should the main torques be? Engineer 2: hmm maybe one as 18 and the other 32. Engineer 1: why those? Engineer 2: I don't know. Engineer 1:👌
Titliest07 (3 месяца назад)
No gloves when you use brake clean?
B Stevermer (17 дней назад)
Titliest07 Golly gee.
mike fedele (3 месяца назад)
I love re building.. Never get to do much of it anymore. I think it is great that you are picky. As for torqing the turbo bolts. If you take a stubby box wrench with a 3/8 extension square in it you can do it backwards. I didn't have one so I made one. It wasn't pretty but it worked for me. I had a super picky client over my shoulder other wise I would have just wrenched it.
Rohan Tait (3 месяца назад)
I love this dude. Keeping it old school af 🤙🏼
CZA4V (3 месяца назад)
gawd damn i’m so thankful for this channel. so much content
TheGarbageman22 (3 месяца назад)
no anti seize on the exhaust manifold bolts! Unsubscribe!!!! :) :)
Maninthebox (3 месяца назад)
What thumbnail?
J.W. Hunt (3 месяца назад)
on those hard to reach bolts like the turbo i make a cut down wrench and weld a socket to the opposite end and then use a little math to adjust for the torque with the extended arm.
ryan janki (3 месяца назад)
The few people who gave this a thumbs down, need to be dropped in the middle of the Atlantic.
ryan janki (2 месяца назад)
DEBOSS GARAGE , haha. the mighty powerstroke! I love my diesels. I enjoy my duramax, that being said, I respect the 5.9. The simplicity of them makes me want to throw one in a old crew cab, square body, 2500 chev I bought off of kijiji. This video series is much appreciated, and is very helpful and indispensable to d.i.y.ers like myself and others who watch. Keep up the good work sir! One day I'll see if you have some time for a lml duramax egr delete/dpf removal show. (50k more to go before warranty is off!)
DEBOSS GARAGE (3 месяца назад)
Powerstroke owners who already know how to build engines due to having to rebuild their PS evey 100 000km.
Bruno Fabbri (3 месяца назад)
6:16 made in Brazil wtf
Rafael Nepomuceno (2 месяца назад)
passou a mesma coisa na minha cabeça.
canadacatalyst (3 месяца назад)
Here we go!
TheCanadianBubba (3 месяца назад)
Nice work... that ring opening location tip is smart for any engine. A little detail work makes the finished job look so much better as well.
scott S (3 месяца назад)
Why don’t u plastigauge all bearings
scott S (3 месяца назад)
DEBOSS GARAGE fair enough I know the pain
DEBOSS GARAGE (3 месяца назад)
maybe I did! Do you want to see a video of me doing it 13 times?
John Possum (3 месяца назад)
That's a brilliant move bolting the engine to the stand by the side for extra clearance and work room. Never seen any one do it that way before.
sun man (3 месяца назад)
Sweet video brother, I working on Cummins.
Clamdiggerdan Boone (3 месяца назад)
Never worked on a diesel but I love every vid you make on the builds.You do a fantastic job walking us through each phase.Cant thank you enough.
Cassidy Hruby (3 месяца назад)
What did you use to clean the valves with and how many hours did it take you to dissembl and re assembl
DEBOSS GARAGE (3 месяца назад)
just wire wheel the valve stems. about 30 -40 hours to clear and reassemble
WRAPScallion Graphics (3 месяца назад)
Your in canada and already working outside!!! We lucky folks in minnesota are still getting pelted with snow! 😄😄
DEBOSS GARAGE (3 месяца назад)
an inch of snow here today!
Adrianzx (3 месяца назад)
for how many cummins you do im surprised you don't have a standard size tappered ring compressor sleeve
DEBOSS GARAGE (3 месяца назад)
This is the first time I've put pistons in a Cummins
Plumbus Fyster (3 месяца назад)
This repository of information will allow 12 valves engines to outlast the pyramids
standish92k (3 месяца назад)
9:50 - clearly there's a ghost in the tool drawer.
DEBOSS GARAGE (3 месяца назад)
That's a crappy Ultra Pro box for ya!
Colin Barrineau (3 месяца назад)
What is “lower mileage” to you mean? Numbers?
Colin Barrineau (3 месяца назад)
lol, that's what I thought. No 50k mile motors anymore.
Hayden Mortimer (3 месяца назад)
Any thing under 1/2 million jk I think he said 350
Tool Craze (3 месяца назад)
How does Lucas oil additive work for assembly lube
Errl Rigson (3 месяца назад)
30:53 haaaaa
valter strandberg (3 месяца назад)
I know there is a video of Rich talking about diesels rolling coal and his opinion on it, does anyone know in which vid that was?
Colin VanGeest (3 месяца назад)
valter strandberg #9 in the Tahoe series, starting at 8:50
zboost300 (3 месяца назад)
Do you only check the clearance on one bearing?
DEBOSS GARAGE (3 месяца назад)
Generally one crank and one main. Depends on how OCD you are.
Roger Jennings (3 месяца назад)
I thought front and rear seal called no oil on them?
DEBOSS GARAGE (3 месяца назад)
Manual says oil. Honestly, I don't see a problem either way
Daniel M (3 месяца назад)
Like your videos but the ads are getting crazy, I had 5 alone in just this video
DEBOSS GARAGE (3 месяца назад)
Sorry.... A couple bucks on Patreon and you can turn the ads off
Wes Johnson (3 месяца назад)
Buy some torque adapters. Or make your own by cutting off a box wrench and welding the drive side of a socket to it.
K -Ford (3 месяца назад)
Rich could you do a vid on suggestions of good shop tools, like engine stand and hoist. Looking for something of good quality to lift n hold my 12valve. Thanks
K -Ford (3 месяца назад)
DEBOSS GARAGE thanks for the fast response, your channel rocks!
DEBOSS GARAGE (3 месяца назад)
We are getting lined up for a complete shop video with best tools, what to start with, organization.... Stay tuned.
Graveltrucking (3 месяца назад)
Could have surprised the owner paint the engine Cummins beige, the engine should be good for another couple 100k.
Richard Doire (3 месяца назад)
Great videos Rich
RAT427 (3 месяца назад)
Great video as always..... that fingernail tho...lol
Chris (3 месяца назад)
When in doubt 18ft.-lb
Don Olypopper (11 дней назад)
Cory Thomas exactly!!!!
Cory Thomas (11 дней назад)
Don Olypopper You sure that's not just cause it's a powerstroke?
Don Olypopper (11 дней назад)
Chris that’s what some retard thought on my third 6.7 Powerstroke causing catastrophic rotating assembly failure.
Cory Thomas (3 месяца назад)
J.W. Hunt Volvo has that type of "torque by diameter" table, I found it in Alldata and have actually applied it to other makes when I can't find a specific torque spec.
J.W. Hunt (3 месяца назад)
There is actually a manual that is available the tell you the torque of I was to say any bolt by using the shank measuerment and threads pitch and the threads per inch.its been a minute since i used it but i'm thinking im close on the variables.
Ben Pigg (3 месяца назад)
18 ft lbs for everything!!! Lol
WBOS72 (3 месяца назад)
Another excellent vid Rich. I love the simplicity of the B series Cummins. Next time you are near a Car Quest, stop in and check out Klondike Brake cleaner. A case can be had cheap, always on sale.
Cory Thomas (3 месяца назад)
3M 8880 from Amazon, 24 cans, $80 USD
WBOS72 (3 месяца назад)
DEBOSS GARAGE Caledonia or Grimsby. I saw a 6 pack in the Bradford Carquest when I stopped in for some parts.
DEBOSS GARAGE (3 месяца назад)
I have never seen a car quest here in Canuckland
growingknowledge (3 месяца назад)
Awesome video - thanks very much.
Nick Hutter (3 месяца назад)
Dude I have never wrenched on an engine before and I really have half an idea what I am doing but somehow you are still so entertaining.
RollinCoalRowling (3 месяца назад)
Most informative 12 valve rebuild video on YouTube! Really enjoyed watching it. Learned a lot! Thanks heaps
JKC (3 месяца назад)
is it 17.5?
Michael MacKenzie (3 месяца назад)
How to get 18, i mean 32ft -bs on the turbo bolts, crowfoot wrench and calibrate my tech angle torque wrench for the new pivot point... When do i start Rich? HAHA
Michael MacKenzie (3 месяца назад)
Was nice workin with ya! can i put ya down as a reference HA!
DEBOSS GARAGE (3 месяца назад)
Sorry, that took too long. You are fired!
Dustin Mcintosh (3 месяца назад)
Does coke really work that good for removing light rust?
Dustin Mcintosh (2 месяца назад)
Ill have to try it some time. Thanks for the reply!
acoow (2 месяца назад)
It’s the phosphoric acid is what does the work. Phosphoric acid is much cheaper without the sugar and flavoring, so it’# cheaper to use that instead.
DEBOSS GARAGE (3 месяца назад)
Not bad actually! It kind of turned me off drinking it. I have a barrel full of molasses right now that has an engine block in it (used water instead of antifreeze rusting up the water jackets) and the seat rails from the GTO in it. It works even better, it just takes 2 weeks. I dunked the entire studebaker in a tank of molasses and stripped the entire car https://www.youtube.com/watch?v=_fvTgnbV7H4&list=PLYbEYVyB_NH_upTY54Y10uO3L8Qvd6Vfv
BIGMOE CASSON (3 месяца назад)
Rick! Good trick for the kdp is to drive it in and center punch it and the case around the hole. That way it's free and no extra metal to ever possibly fall through the gears
DEBOSS GARAGE (3 месяца назад)
I have done that on my own truck. I don't want to risk telling people to hit their timing cover and telling me they cracked it. I'm glad I'm not the only one though. There is some footage of this dowel almost all the way out when I first opened it up
Robert Kohut (3 месяца назад)
Zvonimir Zgonc (3 месяца назад)
18 foot pounds? :D

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